Flexible. Precise. Efficient.
Big Bag Mobile
Flexibility is a decisive factor in modern silo systems – especially if several filling silos are to be served with a single filling system. Our mobile big bag filling line was designed precisely for this area of application: it combines the mobility of a mobile platform with the high degree of automation of a stationary big bag filling system.The entire system is built on an electrically mobile platform that can be easily and precisely positioned under various silos using joystick control. Thanks to battery operation, the system is independent of a fixed power supply and recharges itself automatically during filling operation. The platform is extremely manoeuvrable and can rotate on its own axis in the smallest of spaces – including comprehensive safety equipment thanks to all-round protective strips and light grids.
The centrepiece of the mobile line is the high-performance big bag filling station. It enables the fully automatic filling of big bags or large cartons – optionally also in a double pack on a pallet. The intelligent combination of hydraulically lifting roller conveyor and fixed filling head ensures consistent working positions, regardless of the big bag size. An integrated vibrating table ensures optimum compaction of the bulk material during filling.
The pallet logistics are also well thought out: an automatic empty pallet magazine with separation and driven roller conveyors ensure a continuous supply of material – from empty to closed big bags. The final closing station allows either manual or automated closing and labelling of the bags. The ergonomic design and ease of operation enable virtually uninterrupted operation with minimal labour requirements.
With this mobile big bag filling line, we offer an innovative solution for all companies that value flexibility, process reliability and maximum efficiency when filling bulk goods.
Areas of application
Easy to operate
The system is controlled by a compact Simatic PLC in the control cabinet. A touch panel displays all functions in plain text. The calibratable weighing electronics ensure precise dosing, and variety parameters are stored. Customer signals and remote maintenance are optional.
Manual bag clamp
The manual hand bag clamp is a practical tool for quickly and securely closing bags. Robust, handy and easy to use.
Weighing frame with ball support
Weighing frames with ball supports ensure precise weight measurement while offering a high degree of freedom of movement. Ideal for dynamic applications where accurate measurements and flexibility are required.
Inflation device
Big bags with liners must be inflated before filling so that the liner can spread out in the bag. Radial fan. Control in the panel. Adjustable inflation time. Bypass valve Fan filter. Piping up to the filling nozzle.
Vibrating device
Our freely suspended vibration frame, decoupled from the weighing frame, ensures gentle movements thanks to air cushions. Freely programmable vibration cycles guarantee an optimum fill level in every bag – efficiently, gently and reliably.
Atex version
Atex versions available depending on explosion protection requirements. Operational safety for dusty or potentially explosive products. Dust extraction systems in Atex design.
Automatic load hooks
The rear load hooks automatically move forwards to make it easier for the operator to hook in the big bags. After filling or an optional jogging cycle, the hooks open automatically. The position of the hooks can also be flexibly adapted to different bag cross-sections.
Height adjustment
For different container heights and user-friendly operation. The hydraulically operated lifting device brings the bag into an optimum position when attaching and filling. This device is indispensable for different bag formats.
Dust removal system
Customised filter systems with quick-change filter cartridges, automatic filter cleaning. Piping and bypass valves. Flow monitor with pressure difference control. Optional explosion-proof design.