Big Bag Comfort
The Big Bag Comfort is a modular system for different applications. The new big bag system is characterised by easy handling, high performance and a high degree of automation.
An additional option is the height-adjustable filling spout with motorised lifting system. Thanks to this option, different bag formats and sizes as well as octabins and large cardboard boxes can be used.
The Big Bag comfort can be equipped with different dosing systems for coarse and fine dosing depending on the product properties, such as
- Rotary flap with individual flap position
- Dosing screw for both coarse and fine flow
- Vibrating chute with individual speeds
- Dosing belt, speed-controlled for coarse and fine dosing
From the operator platform, which can be mounted on the side or in front of the machine, the bag can be optimally hooked into the load hooks and connected. The rear load hooks are automatically moved forwards to attach the big bag, making it easier for the operator to attach the bag. The hooks open automatically after filling or after the vibration cycle. The position of the hooks can be adjusted for different bag cross-sections.
The system is equipped with a compact control cabinet for controlling the individual components.
Areas of application
Plastics
Fertiliser
Foodstuffs
Cereals / pet food
Recycling /
solid fuels
Mineral products
Chemical products
Flours
At a glance.
Ergonomic filling
Automatic filling with little manual intervention
Robust construction
Sturdy and maintenance-free construction for many years of use under demanding operating conditions
Highest precision
Ball-bearing load cells for accurate weighing
Hygienic & easy to clean
Ideal for sensitive products
High level of automation
Variety memory for all functions
Technical data
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Packaging material
Big bags made of fabric or aluminium composite material
with or without inliner
Octabin or large cardboard boxes -
Weighing range
250-1500 kg with a resolution of 0.5 kg
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Performance
15-30 bags/container per hour, depending on the packaging materials and the skill of the operator
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Material
Base frame: painted mild steel
Inlet and parts in contact with the product in stainless steel DIN 1.4301, blasted
Paintwork Primer with top coat in RAL 7010 -
Electrical connection
400 V 3P+N+PE 50 HZ
Special voltages possible -
Connected load
11 KW
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Compressed air connection
6 bar oil-free and clean
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Compressed air consumption
approx. 5Nm³/hour
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Calibration authorisation
in accordance with EU Directive 214/32/EU
Simple operation
The system is controlled via a compact control cabinet with Simatic PLC. A touch panel displays all functions in plain text. The calibratable weighing electronics control the dosing precisely, and product-specific parameters are stored in the type memory. Customer signals and remote maintenance can be integrated as an option.
Automatic load hooks
The rear load hooks automatically move forwards to make it easier for the operator to hook in the big bags. After filling or an optional jogging cycle, the hooks open automatically. The position of the hooks can also be flexibly adapted to different bag cross-sections.
Height adjustment
For different container heights and user-friendly operation. The hydraulically operated lifting device brings the bag into an optimum position when attaching and filling. This device is indispensable for different bag formats.
Weighing systems
The scale consists of a load bridge that is mechanically decoupled from the base frame. Special ball supports carry the weighing frame and allow it to oscillate without coupling. Lateral or impact forces, which can occur during removal with a forklift truck, have no influence on the load bridge. The weighing system is decoupled with balls to maximise accuracy. Susceptibility to repairs is therefore ruled out.
Inflation and deflation device
The big bags, especially those with an inliner, must be inflated so that the inliner can be positioned against the outer wall of the bag.
- Blower with motor and suction filter
- Bypass nozzle for suction/venting
- shut-off valves, Pneumatically controlled
- Functions can be set in the control terminal
- Dust extraction device with bypass flap for optimum dust extraction
During filling and uncoupling.