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Flexible. Precise. Efficient.

Big Bag In-Line

The heart of the mobile line is the powerful big bag filling station. It allows fully automatic filling of big bags or large cartons – optionally also in double packs on a pallet. The intelligent combination of a hydraulically lifting roller conveyor and a fixed filling head ensures consistent working positions, regardless of the big bag size. An integrated vibrating table ensures optimum compaction of the bulk material during filling.

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Pallet logistics have also been thoughtfully resolved: an automatic empty pallet magazine with separation and powered roller conveyors ensure a continuous supply of material – from empty to sealed big bags. The final sealing station allows either manual or automated sealing and labelling of the bags. The ergonomic design and ease of use enable virtually uninterrupted operation with minimal personnel requirements.

With this mobile big bag filling line, we offer an innovative solution for all companies that value flexibility, process reliability and maximum efficiency in the filling of bulk materials.

Areas of application

Agrar

Food industry

Construction and mining

Recycling

Chemie and Petrochemie

At a glance.

Minimal manual intervention required

Automatic pallet separation and transport

High discharge capacity

Automatic filling line with a high degree of automation

Ergonomic filling

Automatic filling with minimal manual intervention

Robust construction

Stable and maintenance-free construction for long-term use under demanding operating conditions

Highest precision

Ball-bearing load cells for accurate weighing

Hygienic and easy to clean

Ideal for sensitive products

High level of automation

Variety memory for all functions

Flexible design variants

System can be adapted to the structural conditions

Technical data

  • Packaging material

    Big bag made of fabric or aluminium composite material with or without inliner
    Octabin or large cardboard boxes

  • Weighing range

    250-1,500 kg with resolution 0.5 kg

  • Performance

    40-60 bags/container per hour
    Depending on the product, the packaging materials and the skill of the operator

  • Weighing technology

    Verifiable in accordance with EU Directive 2014/32/EU
    International in accordance with OIML R61

  • Material

    Painted normal steel
    Inlet and parts in contact with the product made of stainless steel, DIN1.4301, blasted
    Painting Primer with top coat in RAL 7010

  • Electrical connection

    400V 3P+N+PE 50Hz, connection cable 11KW
    Special voltage possible

  • Compressed air connection

    6 bar Oil-free and clean

  • Compressed air consumption

    5Nm³/hour

The system is controlled by a compact Simatic PLC in the control cabinet. A touch panel displays all functions in plain text. The calibratable weighing electronics ensure precise dosing, and variety parameters are stored. Customer signals and remote maintenance are optional.

The manual hand bag clamp is a practical tool for quickly and securely closing bags. Robust, handy and easy to use.

Weighing frames with ball supports ensure precise weight measurement while offering a high degree of freedom of movement. Ideal for dynamic applications where accurate measurements and flexibility are required.

Big bags with liners must be inflated before filling so that the liner can spread out in the bag. Radial fan. Control in the panel. Adjustable inflation time. Bypass valve Fan filter. Piping up to the filling nozzle.

Our freely suspended vibration frame, decoupled from the weighing frame, ensures gentle movements thanks to air cushions. Freely programmable vibration cycles guarantee an optimum fill level in every bag – efficiently, gently and reliably.

Atex versions available depending on explosion protection requirements. Operational safety for dusty or potentially explosive products. Dust extraction systems in Atex design.

The rear load hooks automatically move forwards to make it easier for the operator to hook in the big bags. After filling or an optional jogging cycle, the hooks open automatically. The position of the hooks can also be flexibly adapted to different bag cross-sections.

For different container heights and user-friendly operation. The hydraulically operated lifting device brings the bag into an optimum position when attaching and filling. This device is indispensable for different bag formats.

Customised filter systems with quick-change filter cartridges, automatic filter cleaning. Piping and bypass valves. Flow monitor with pressure difference control. Optional explosion-proof design.

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